The components were carefully picked out to be the best available for the Bus, and fit and finish have been refined. This revealed that the BMS detected an internal fault on its 5V rail voltage, reporting slightly above 6V. Conversion Kit Price: $7,598 Volkswagen Super Beetle 1971 - 1979 Between the Super Beetle and the Beetle, because of their mass production you can find one for relatively cheap. It takes a lot of force and without the tool, it is a lot like pushing a rope. Sourcing duct hoses of the proper size and adapting at couplers where needed was the challenge. . The first 100 are available for a pre-order price of $2,990, and while we don't have . Thank you for joining us on this ride. Rather than wait for a tool, I looked up some clever ways people have accomplished similar press-fits like this. For this exercise we'll use a conservative 5.2kWh capacity value x 10 modules = 52kWh of capacity. They are already planning to do conversions of other models as well. Bothlarge lines will be routed in parallel back to the pump and radiators. We wanted to pay close attention to this because the battery location raised the center of gravity by about 18" from stock. So how have they extended the life of this internationally loved vehicle that is Volkswagens most iconic model? The nylon coolant line is not very flexible. There is more going on underneath the stainless steel panels. 2023 - Intelligent Living Media Ltd. All Right Reserved. If you don't see what you need here, we can most likely get if for you. The most recent iteration has the Bus powered by a built Porsche 911 flat-six connected to 1989 G50 five-speed manual transmission with a Kennedy Engineered Products clutch with RSR flywheel. They'll be routed neatly together to the controller. Universal Electric Vehicle EV Conversion Kit. Front box in place. How hard would it be to convert a camper van to electric? I ask my mum. Today was the first test drive. One by one, the high voltage fuses went in as each function was tested. A couple of months ago I introduced you to a UK company that converts classic cars to electric propulsion. we found many loose wires that needed to be dealt with. SHOP. The tires are mounted on the new wheels with chrome valve stems and caps. I use the alphabet to paint words that become a beautiful and inspiring image in the reader's mind. The gray assembly (not used) is smaller, uses nichrome elements much like a hairdryer, and multiple units can be located where needed much like a hairdryer. Complete EV HypE conversion kit for air-cooled VW - High Voltage Max 90 kWatt-180 VDC 7,820.00 - 30,290.00 Excl. We made it to the Spring Dub festival in Harrogate that March (more of a Golf scene to be honest, but hey) and we tested camping. The 912 is another good candidate, and if youre into Porsche this may be on the cheaper end of what you can get. After deciding that the plan was a good one, we started the business dimensions. The content produced by this site is for entertainment purposes only. Find the right tires for your conversion here! Using VW Beetle Electric Conversion Kit. The testerpictured checks for proper pin-out and voltages at all connections. coolant connectors for the Tesla P100D battery modules, were included in the shipment. If you remember from part 5 of our journey, Indie suffered a catastrophic failure on a test drive. How Do You Charge An Electric Car At Home? These would be tougher to find for a reasonable price as most seem to sell for around $100k if theyre in good shape. The EV West Air Cooled Volkswagen Type 2 Kit is very unique in the fact that it truly is a turn-key kit. An idea explored fora heater mounting and controls isto mount it in a console (yet-to-be-purchased) as seen above. The lower-right image also shows a rectangular 3D printed cover that we designed to block the hole from the relocated fuse block. The sound/heat deadening matt was looking ratty and was removed from the trunk because we need to mount some parts to the steel wall. The price of a Bharat Electric Car Conversion Kit in India is Approx. The company converts cars for around Rs 2,40,000 and Rs 5,70,000. Originally published on opportunity:energy. Some with connectors, some cut clean, and other mysteries. But so far looking good. It also has a mode for checking wire continuity when we jiggle the harness. Now, back to the road trip and my mums response. There, theyll swap out the internal-combustion engine and replace it with a battery and electric motor a nice zero-emission drivetrain suitable for a sustainable future. (CAD) was sent at a local laser cut shop to get us a thin pattern to verify the latest CAD geometry we have will fit, and receive the part planned to mount to it properly. The original windshield washer fluid on this car used air pressure from the spare tire to force fluid from a reservoir through a valve in the same switch that controls the wiper motor speed, and finally to the squirter nozzle. With the motor installed, the clearance behind it looks good. It is hard to imagine that the engine compartment was barely long enough to get this assembly into place. When we began to route our Orion BMS cell tap wires, we discovered one module had a torn-off flex circuit (bottom right). We have a tiny and exposed pedal assembly, making it difficult to add a switch there. Add to basket. The Swindon, on the other hand, goes for just about $2,506. It's ready to be connected to the batteries when they go in (shooting for next week). eDub Trips is going strong, taking people on incredible staycations around North Yorkshire. He said, We have to do an episode on this! (Im still waiting for the call, FC.). This routing will go through the main center tube in the floor pan and was only recently firmed up because we had to see exactly how the inflexible coolant lines from the battery box modules would lay. Ben has been a key part of the Peace Vans family since 2014. . Also, more refinements to the wiring diagrams. Under the car, each line is labeled where it connects, and all lines and manifolds have been secured with rubber-coated stainless steel P-clamps. Contact us on 01384 671520. You've come to the heart of the question, really. If that is feasible, we review. Is there a limit to what you can run on electric, weight and size-wise? (?) The BMS harness has been wired to use these sensors so that itwill report what is likely to be the warmest cell temperatures. Other things done included sorting out the trunk's old wiring and pulling many out that will not be used. Price: 249.99. The BMS mount holes were drilled and revet-nuts inserted. Plus, spotting one on the motorway on bank holiday travels. And so, every morning, over a cup of coffee, I would stare out at Indie and wonder if we would ever get a solution. Effective November 2022, Peace Vans Electric is officially accepting new customers for 2023 builds. A final assembly of parts in the motor compartment is underway. The box side-cover has slots intended for plumbing to exit, but those slots don't line up well with the P100D fitting locations. Intelligent Living and its content is protected by international copyright law. Another spot nearby was beginning to tear also, so it received the same treatment. I've been working on various ways we plumb in a great (3kW+) heater and defrost system. The bottom left image shows the raw fuel gauge driver PCB (blank), and the right image shows it with components soldered to it. The coolant plumbing linesare now complete from front to rear, including the pump and motor controller. So lets begin at the beginning. The 3D printed solution cost is $0.50 each, which eliminates the need for the black 10 pin connector and allows visual confirmation that connectors are properly seated without removing the fixture. You may want to catch up with part 1,part 2, part 3, part 4, & part 5 before I hand it over to Kit Lacey in this very last chapter of his first, and most painful, build, in which he refuses to give up on the adorable T2 Indie. And the company sells a ready-to-fit . 5 Lakhs. Maybe this is what caught my interest as a conversion. This means that the owner of a Classic VW Beetle can future-proof its pride and joy to fit into the clean world that nations are planning for. We can't button it up until the P100D coolant connectors arrive and are verified for proper fit and pressure testing completed. "We can convert a Beetle in less than a month," he says. The rear battery box cableswere cut, crimped, and the protective heat-shrink tube was added (black) to the connectors. 96. The front battery box is powder coated and in place without batteries. Disappointing, but a part of the journey. I've updated the. There's no reason why we can't convert every single VW T2, is there! Removing this took two pounds off. The left and right side duct tubes will get replaced with directional and closable vents. . More hose was ordered and the latest 3D airport is being printed (lower left) as I write this update. Then the DC-DC 12V power supply fuse, heater/defroster which is amazing, and finally the charger fuse. Doing this willnot have a detectable effect on balance. VW Beetles are a popular option, says Mr Pauly, who has converted three in his workshop, and sold about 20 conversion kits with batteries and motor for owners to do the work themselves. Disclaimer: I have no affiliation with EV West, and this is not a sponsored post. Volkswagen Beetle/Bug Complete Kit 1956 - 1977, Volkswagen Bus / Samba / Type 2 1950 - 1979. There will be a bit of a weight difference with the new engine adding 500kg to the scale. Add to Cart. We can accomplish our drive systems maximum and minimum voltage range, With 5 modules wired in series, the full and empty voltages fall within the operating range of our motor controller. They can be campers, minibuses, ambulances, mobile bars, the list is endless. And isnt it a good job he did! Opinions and comments published on this site may not be sanctioned by and do not necessarily represent the views of CleanTechnica, its owners, sponsors, affiliates, or subsidiaries. Solutions like this are often a gamble, but it worked great. Thus it became obvious for him that technological advancement is necessary for the prosperity of all humankind, sharing this one vessel we call planet earth. It was a bit of work to trim out the old gas tube and weld in the backing plate deep enough for the inlet to not block the original fuel door. It's browned because it must be heated to about 400F to expand and slip onto the motor shaft. If you have the vehicle and the dream, we have a conversion pack to suit. This way, we can solder our cell tap wiring harness to the exposed side of the mounted BMS slave PCBs in place on the modules, without extra handling of the board, connectors, and flex circuits. The front seats are now in. Years Experience. Beginning with the battery pack(s). All the best ideas do, in my opinion. Its hard enough when those regrets are just memories, but when you wake up every morning and stare out the window to see a beautiful green camper van with no hope of being restored; thats tough. ), BidenHarris Administration Announces $74 Million to Advance Enhanced Geothermal Systems, In 2021, 20% Of Electricity In The US Was Generated From Renewable Sources, Stellantis Takes On Two Partners To Reduce EV Production Emissions, Redwood Materials Shares Lessons Learned After One Year Of Operation. The red button shown in the lower-right image will operate the pump. Slave BMS PCB modifications & cell tap harness wiring. A routine step. of Options to build your perfect Campervan. In that process, I determined there are10+ EV-related low voltage fuses and at least 4 relays all in the engine compartment. Like many, it was a dream of ownership but the concern for issues also kept my cash in my wallet. The best car to convert to electric is a classic VW Beetle. The throttle linkage and location were determined, a few parts were fabricated and polished (since it shows). Battery enclosures sold separately. What sets this apart is its range. She was immediately named Indie, as she was from a town called Andrews in Indiana. While the schematic has been complete for some time, we've started planning and routing the physical layout of wiring for the J1772 inlet connections to the charger, DC-DC, installed and wired the "charging" status indicator, CAN port connections, contactors, etc. Volkswagen VW Super Beetle EV Conversion Starter Kit With AC and Brake Regen 1971-1979 The EV West VW Super Beetle Starter Kit is perfect . The plumbing under the car is complete leaving only the battery connections upfront to connect. The Parallel Configuration of the BMS units is set up and operational. The Microbus shown here was actually built for an Omaze giveaway in early 2021, so needless to say, it's dressed to the nines with 21st-century components. A couple of hours later I was printing the orange parts in the image that are nested into a standard caulk gun. (Credit: Volkswagen) It's as simple as changing the cars clothes, sort of. Completely controlled by wire, the charger was mounted in the old fuel compartment space. So, for me, a camper van would be perfect, but which one? All the components that are mounted to the box are wired. Interior workwas to follow this conversion project. As we commit to more part locations & circuit routes, I've ordered a lot of small parts like plumbing fittings, relays, sealed High Voltage (HV) box, fuse blocks, etc. It was another month of bittersweet feelings for Italys car sales in November. Most of the kits on this list are provided by an electric car garage in southern California, EV West. Directional grain texture was added and was just aggressive enough to work through the scratches. A homemade fuel-line tool on this. Many variables contribute to this efficiency such as weight, tires, motor efficiency, speed, etc. Born in 1988, our family never had one. VW Type 2 electric fuel pump conversion kits, high pressure Bosch fuel injection pumps and high performance rotary fuel pumps and fuel . Writing about clean energy, electric transportation, energy poverty, and related issues,he gets the message through to anyone who wants to know better. Hot air will also be ported to the windshield defrost ports. Whilst their first film, Toy Story, was being made, the project took way longer than expected. The papers were signed and we had a van. As a family, weve since gone through 3 Nissan Leafs, 2 BMW i3s, and a Kia e-Niro. So the garage had bought it back and now had it on sale. This complete kit will deliver 150km safe driving distance for a 1000kg vehicle, and will charge to full in a little under 8 hours. This complete kit will deliver 140km safe driving distance, and will charge to full in a little under 8 hours. Type 2/T25 - Full-width VW Campervan Rock n Roll Bed. Some versions have a more fragile flex circuit (Kapton and traces) like the modules pictured that we are building with. Motorways are so boring, and it was great to explore the beautiful British countryside. The year is 2013. Shifting while moving is easy if you want to. Cars need to have ample space for batteries as well. It will only take one hour at an applicable plug-in point to replenish the battery to 75% capacity. There were no system errors, no hiccups, no worries. The stock controls were valves that were opened by cable controls. The press-fit of the nylon hose onto the connectors requires a special tool with a 3 week lead time, and a pretty penny. But they were rare, and expensive, and normally filled with rust. It is not a comprehensive step-by-step procedure, but we have included many details that future builders will find useful. There are still a few electrical and plumbing connections to make before we can put the hood on and say the front is 100% complete. The old dash panels, switches, glove box door, etc. To use all 10, we'll run two strings of 5 modules this way, in parallel. One manifold is for cold coolant-in, and the other is warm coolant-out. The power delivery is about 173 pounds of instant torque, and its top speed is 100 mph, definitely fun to drive. A bit of non-EV conversion effort is occasional restoration work. And finally, I have a surprise that is 16% bigger. So we decided to bite the bullet and go all electric with van number 1. The company, named eDub Services, was founded by a young man named Kit Lacey, and since my piece on his business, he and I have been in conversation about this fascinating field of entrepreneurship. This length changed because the plumbing side of the front box was designed, fabricated and powder coated before we switched from standard Tesla modules to the P100D modules. VW Bugs have been a popular platform for conversion to electric for decades. That's the point. It's similar to what's inside the black heater box assembly pictured below it. One phone call later we were on our way up north. This had to be mounted to cut and crimp their ends to the exact length needed. The box can be removed by the interior restoration folks, but it would be better to address these issuesnow. I decided to buck up my ideas. This is hard to say, as the costs for conversion were swallowed up in all the other costs for the business.
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